AB Soft Network Card MS6 SERIES User Manual

Opal Pro to Mod TCP  
Opal Pro MS6 SERIES  
AB Ethernet IP Interface Users Manual  
Revision 1.00  
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Opal Pro to Mod TCP  
FOR YOUR SAFETY  
Only qualified personnel should install this equipment, after first  
reading and understanding all the information in this manual. All  
instructions should be strictly adhered to. The user should consult  
Brock Solutions or a SAF OPAL Starters supplier for clarification of  
the contents of this manual should any doubt or questions arise.  
The installation of this equipment must be conducted in  
accordance with all national, regional and local electrical codes.  
All drawings and technical representations included in this manual  
are for typical installations and should not in any way be considered  
for specific applications or modifications. Consult SAF OPAL  
Starters for supplemental instructions.  
Brock Solutions Inc. accepts no liability for any consequences  
resulting from inappropriate, negligent or incorrect installation,  
application or adjustment of this equipment.  
The contents of this manual are believed to be correct at the time  
of printing. In following with our commitment to the ongoing  
development and improvement of our products SAF OPAL Starters  
reserves the right to change the specification of this product and/or  
the content of this instruction manual without notice.  
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Opal Pro to Mod TCP  
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Opal Pro to Mod TCP  
Table of Contents  
INTRODUCTION..............................................................................................6  
HARDWARE ....................................................................................................6  
JUMPER SETTINGS........................................................................................6  
LED INDICATORS ...........................................................................................7  
OPAL PRO PARAMETER SETTINGS ............................................................8  
I/O CONFIGURATION....................................................................................10  
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Opal Pro to Mod TCP  
Opal Pro to Mod TCP  
Introduction  
The Opal Pro can be monitored and controlled over an Ethernet  
communication network using the AB Ethernet IP protocol. The Opal Pro  
connects to the Ethernet network through and optional Ethernet card that  
is mounted on the main Opal Pro control card (CA530). Access is gained  
to the Ethernet card via the communication opening on the right side of  
the Opal Pro. The Opal Pro is a AB Ethernet IP slave and is mapped as  
I/O through an Ethernet bridge  
Hardware  
Connection is made via a 10Mbaud Ethernet port which utilizes a RJ45  
connector. Connection should be made using CAT 5 cable.  
Jumper Settings  
Jumper Setting  
Description  
J3  
J4  
Not installed Boot Block write enable  
Installed on  
pins 1 and 2  
Disable test mode  
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Opal Pro to Mod TCP  
LED Indicators  
Two bi-colour (red/green) LED indicators are mounted beside the network  
connector. The upper LED indicates the Ethernet interface card status.  
LED State  
OFF  
Ethernet Interface Card Status  
No power  
Flashing Red  
Recoverable configuration fault (card is not  
configured, contact Brock Solutions for support)  
Hardware Error (contact Brock Solutions for support)  
No errors client interface is not open ( check software  
firmware version of Opal Pro)  
Solid Red  
Flashing Green  
Solid Green  
Amber  
(Red/Green)  
No errors (normal operation)  
Configuration Mode (card is not configured, contact  
Brock Solutions for support)  
The lower LED indicator indicates the Ethernet Network status.  
LED State  
OFF  
Flashing Red  
Ethernet Network Status  
Network interface offline, No network power  
I/O connection in timed-out state or other  
Recoverable fault  
Flashing Green  
Solid Red  
Device in online but has no connections  
Unrecoverable fault  
Solid Green  
Amber  
(Red/Green)  
Online with established connections  
Device is in Communication Faulted state and  
responding to an Identify Communication Faulted  
Request  
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Opal Pro to Mod TCP  
Opal Pro Parameter Settings  
The parameters in the Opal Pro used to configure the Ehernet interface  
card (group 14) are only accessible if a Ethernet interface card is installed.  
The parameter settings are as follows:  
Opal Pro  
Setting  
Description  
Parameter  
2.02 Comm Module Ethernet  
Type of interface card installed  
(read only)  
10.01 Start/Stop  
10.04 Iref Source  
Comm  
Module  
This allows the Opal Pro to be  
started and stopped over the  
communication link  
If this is set to Comm Module the  
Opal pro will follow the Current  
reference from the communication  
link. If there is no reference being  
sent on the communication link this  
should be set to “Internal”  
Comm  
Module  
10.05 Phase Angle  
Source  
Comm  
Module  
If this is set to Comm Module the  
Opal pro will follow the Phase Angle  
reference from the communication  
link. If there is no reference being  
sent on the communication link this  
should be set to “Internal”  
14.07 Node  
1 – 254  
0-255  
0-255  
0-255  
0-255  
This is the Node # of the slave Opal  
Pro  
First number in the IP address of  
the Opal Pro  
Second number in the IP address of  
the Opal Pro  
Third number in the IP address of  
the Opal Pro  
Fourth number in the IP address of  
the Opal Pro. (the node number as  
set in 14.07 is added on to this  
number to get the final IP address)  
First number in the SubNet Mask  
Second number in the SubNet  
Mask  
14.08 IP Addr 1  
14.09 IP Addr 2  
14.10 IP Addr 3  
14.11 IP Addr 4  
14.12 SubNet 1  
14.13 SubNet 2  
0-255  
0-255  
14.14 SubNet 3  
14.15 SubNet 4  
0-255  
0-255  
Third number in the SubNet Mask  
Fourth number in the SubNet Mask  
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Opal Pro to Mod TCP  
15.04 Comm Fault  
Enable  
Disable  
Enable – Opal Pro trips out on a  
communication fault  
Disable – Nothing happens on a  
communication fault  
15.05 Comm Fault  
Time  
0.1 to 5.0  
secs  
This is the time setting that the Opal  
Pro uses to detect a communication  
fault. Bit 15 of the command word  
must change state twice with in the  
time set in this parameter.  
If parameters in group 14 are modified the changes do not take effect until  
the control power for the Opal Pro is turned off and then back on again.  
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Opal Pro to Mod TCP  
I/O Configuration  
The Opal Pro supports 4 input words and 51 output words. Their  
description is as follows:  
Input  
AB  
Name  
Description  
Words  
(Polled)  
Word 1  
Ethernet  
IP  
Output  
Word 0  
Command  
Bit 0 – Run Command  
Bit 1 – Jog Command  
Bit 2 – Reverse Command  
Bit 3 – Reset Command  
Bit 4 – DCI/Soft Stop Enable  
Bit 5 – Reserved  
Bit 6 – Reserved  
Bit 7 – Reserved  
Bit 8 – Reserved  
Bit 9 – Reserved  
Bit 10 – Reserved  
Bit 11 – Reserved  
Bit 12 – Reserved  
Bit 13 – Reserved  
Bit 14 – Reserved  
Bit 15 – Watch Dog bit (this bit  
must change at least twice in the  
time set by parameter 15.05)  
0 –1000, 833 = 500% of Motor  
Current set in parameter 13.01  
Word 2  
Word 3  
Output  
Word 1  
Output  
Word 2  
Current  
Reference  
Phase Angle 0 – (0.5 * Line Freq Cycle time in  
Reference  
Reserved  
usec)  
ie: 60 Hz 0 – 8333  
Word 4  
Output  
Word 3  
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Opal Pro to Mod TCP  
Output  
Words  
(Polled)  
Word 1  
AB Ethernet Name  
IP  
Description  
Input Word 0 Status  
Bit 0 – Ready to Run (drive is enable  
and has 3 phase power)  
Bit 1 –Running (start is regulating)  
Bit 2 – Full On (starter is phased fully  
on)  
Bit 3 – Up to Speed (started is  
phased fully on and the current is  
below 105% of nameplate current as  
set in 13.01)  
Bit 4 – Reverse  
Bit 5 – Jogging  
Bit 6 – DC Injecting  
Bit 7 – Faulted  
Bit 8 – IOC Fault  
Bit 9 – MOL Fault  
Bit 10 – Phase Loss Fault  
Bit 11 – Shear Pin Fault  
Bit 12 – Shorted SCR Fault  
Bit 13 – Heat Sink OT Fault  
Bit 14 – Reserved  
Bit 15 – Watch Dog Bit  
833 = 500% of motor name plate  
current as set in 13.01  
Amount of time phased on in  
microseconds  
Word 2  
Input Word 1 Current  
Feedback  
Input Word 2 Phase Angle  
Actual  
Word 3  
Parameter  
AB Ethernet Name  
IP  
Description  
1.01  
1.02  
Input Word 3 Current  
Input Word 4 L1 to L2  
Voltage  
Current feedback in Amps  
Line 1 to Line 2 Voltage in Volts  
1.03  
1.04  
1.05  
Input Word 5 L1 to L3  
Voltage  
Input Word 6 L2 to L3  
Voltage  
Line 1 to Line 3 Voltage in Volts  
Line 2 to Line 3 Voltage in Volts  
Input Word 7 DI Status  
Digital input status  
Bit 0 – Start  
Bit 1 – Stop  
Bit 2 – Jog  
Bit 3 – Reverse  
Bit 4 – Reset  
1.06  
Input Word 8 Analog Input  
Analog input value in Volts X 100  
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Opal Pro to Mod TCP  
1.07  
Input Word 9 Relay Status  
Status of the Relay Outputs  
Bit 0 – Running  
Bit 1 – By-Pass  
Bit 2 – Shorted SCR  
Bit 3 – Reverse  
Bit 4 – Faulted  
1.08  
2.01  
2.02  
2.03  
10.01  
Input Word  
10  
Input Word  
11  
Input Word  
12  
Input Word  
13  
Analog Output Analog Output value in Volts X 100  
Stack Size  
Opal Pro Stack Size in Amps  
Comm  
0 – None  
Module Type  
Firmware  
Version  
2 – Ethernet  
Opal Pro Firmware Version x 100  
Input Word  
14  
Start/Stop  
Control  
4 = 2 Wire  
5 = 3 Wire  
6 = Comm Module  
10.02  
10.03  
10.04  
Input Word  
15  
Input Word  
16  
Input Word  
17  
Ramp Time  
Step Current  
Time is seconds  
In % of nameplate current  
Current  
Reference  
7 = Internal  
8 = Analog Input  
9 = Comm Module  
10 = Internal  
11 = Analog Input  
12 = Comm Module  
In % of nameplate current  
10.05  
Input Word  
18  
Phase Angle  
10.06  
10.07  
10.08  
11.01  
Input Word  
19  
Input Word  
20  
Input Word  
21  
Input Word  
22  
Jog Accel  
Current Limit  
Jog Current  
Limit  
In % of nameplate current  
Time is seconds x 10  
Jog Ramp  
Stop Mode  
13 = Coast  
14 = Soft Stop  
15 = DC Injection  
11.02  
11.03  
11.04  
11.05  
Input Word  
23  
Input Word  
24  
Input Word  
25  
Input Word  
26  
Soft Stop  
Step  
Soft Stop  
Ramp  
In % of incoming line voltage  
Time in seconds  
DCI Current  
In % of nameplate current  
Time in seconds  
DCI Time  
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Opal Pro to Mod TCP  
12.01  
Input Word  
27  
Analog Output 16 = Current Reference  
17 = Current Feedback  
18 = Overload level  
19 = Phase Angle  
13.01  
13.02  
13.03  
Input Word  
28  
Input Word  
29  
Input Word  
30  
Motor Amps  
Motor Volts  
Motor nameplate current in Amps  
Motor nameplate volts in Volts  
Service  
Factor  
Motor nameplate service factor x 100  
14.01-14.06 Input Word  
31- Input  
Reserved  
Word 36  
14.07  
14.08  
14.09  
14.10  
14.11  
14.12  
14.13  
14.14  
14.15  
15.01  
15.02  
Input Word  
37  
Input Word  
38  
Input Word  
39  
Input Word  
40  
Input Word  
41  
Input Word  
42  
Input Word  
43  
Input Word  
44  
Node Number 1 – 254  
IP Address 1  
IP Address 2  
IP Address 3  
IP Address 4  
SubNet 1  
0 – 255  
0 – 255  
0 – 255  
0 – 255  
0 – 255  
0 – 255  
0 – 255  
0 – 255  
SubNet 2  
SubNet 3  
Input Word  
45  
Input Word  
46  
Input Word  
47  
SubNet 4  
Shear Pin Flt  
MOL Fault  
34 = Enabled  
35 = Disabled  
36 = Disabled  
37 = Class 10  
37 = Class 15  
37 = Class 20  
37 = Class 30  
In %  
Drive trips at 100%  
41 = Enabled  
42 = Disabled  
Time in seconds x 10  
15.03  
15.04  
15.05  
Input Word  
48  
Input Word  
49  
Input Word  
50  
Overload  
Level  
Comm Fault  
Comm Flt  
Time  
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Opal Pro to Mod TCP  
NOTE: The Opal Pro must have firmware version  
1.70 or higher.  
Page 14  
 

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